ABOUT OZONE
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When most people think of ozone, they picture a thin layer of gas high above the earth’s outermost atmosphere that protects us from the sun’s ultraviolet rays. But this bluish gas, which is sometimes described as that “fresh smell” after a thunderstorm, has a variety of down-to-earth uses. For one, ozone is an extraordinary sanitizing agent that's economically produced and remarkably effective in applications such as cleaning and sanitizing.
On June 26 2001, the FDA published a final ruling in the Federal Register approving ozone as an additive to kill food-borne pathogens. This approval enabled food processors to begin utilizing ozone in their plants. At the time, however, ozone was considered to be only a sanitizing agent, and food processors were still forced to rely upon conventional methods such as hot water rinses and chemical degreasers for cleaning. As a result, ozone enjoyed limited commercial success.
Ozone's true potential was realized when Ozone International discovered how to sanitize and clean with ozone. By utilizing a high-pressure water stream alongside the traditional low-pressure ozone-infused water stream, Ozone International's WhiteWater Systems eliminate not only conventional sanitizers such as chlorine but also conventional cleaning methods such as hot water rinses and chemical degreasers.
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Ozone is a very strong disinfectant and oxidizer. Because of this,
government and scientific communities have studied ozone extensively.
Research
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THE SCIENCE OF OZONE
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Ozone is a gas. And it’s made of just one thing — oxygen.
"Ozone can be visualized as a regular
O2 molecule with a very nervous, active, reactive,
excitable, energetic, and lively O1 atom as a side kick. This monatomic O1
atom does not like to be alone, and near the earth's surface, it refuses to stay with the stable O2 double bond. It is active and reactive, with energy needing to be
channeled in some useful direction. It will combine with virtually anything on contact, or
at least will try. This active O1 will not stabilize until it can break away from the O2 and
form a stable molecule with something else, virtually any other molecule that is
available. If no other molecule is available, it will eventually unite with another O1 atom
in the same situation, and restabilize as O2."
The preceding was adapted from an EPA
paper on ozone in drinking water.
Ozone doesn't arrive at your facility in a tanker truck or in 55 gallon drums — ozone is generated on site, at your facility. WhiteWater Systems take in air, filter the air so that only pure oxygen remains, excite the oxygen (which is in the form of an O2 molecule) so that it becomes ozone (which is in the form of an O3 molecule), and then inject the ozone into a low-pressure stream of cold water.
HOW OZONE WORKS
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Ozone achieves instantaneous decomposition of fat and grease through its high volatility, which translates into an incredibly high oxidation reduction potential (ORP). Ozone oxidizes organic material at a rate 3,100 times that of chlorine, allowing it to instantly break down fat and grease.
WhiteWater Systems utilize ozone's capabilities in three different ways:
- Permanently-mounted WhiteWater Spray Bars continuously apply low-pressure ozone-infused cold water to food product during production. The low-pressure ozone-infused water kills bacteria and other organisms on the food product and thereby insures that product quality is maximized.
- Permanently-mounted WhiteWater Spray Bars continuously apply low-pressure ozone-infused cold water to conveyor belts and other moving equipment during production. The low-pressure ozone-infused water breaks the molecular bond between fat and hard surfaces and thereby insures that clean surfaces are maintained throughout the day.
- Handheld WhiteWater Spray Stations are used during mid-shift or off-hours sanitation to simultaneously apply, in two parallel streams, low-pressure ozone-infused cold water and high-pressure cold water to dirty surfaces. The low-pressure ozone-infused water rapidly breaks the molecular bond between fat and hard surfaces while the high-pressure water drives the fat and biofilm from the hard surfaces, thereby cleaning and sanitizing dirty surfaces.
ORGANISMS KILLED BY OZONE
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BACTERIA
Achromobacter butyri NCI-9404
Aeromonas harveyi NC-2
Aeromonas salmonicida NC-1102
Bacillus anthracis
Bacillus cereus
B. coagulans
Bacillus globigii
Bacillus licheniformis
Bacillus megatherium sp.
Bacillus paratyphosus
B. prodigiosus
Bacillus subtilis
B. stearothermophilus
Clostridium botulinum
C. sporogenes
Clostridium tetoni
Cryptosporidium
Coliphage
Corynebacterium diphthriae
Eberthella typhosa
Endamoeba histolica
Escherichia coli
Escherichia coli
Flavorbacterium SP A-3
Leptospira canicola
Listeria
Micrococcus candidus
Micrococcus caseolyticus KM-15
Micrococcus spharaeroides
Mycobacterium leprae
Mycobacterium tuberculosis
Neisseria catarrhalis
Phytomonas tumefaciens
Proteus vulgaris
Pseudomonas aeruginosa
Pseudomonas
fluorscens (bioflims)
Pseudomonas putida
Salmonella choleraesuis
Salmonella enteritidis
Salmonella typhimurium
Salmonella typhosa
Salmonella paratyphi
Sarcina lutea
Seratia marcescens
Shigella dysenteriae
Shigella flexnaria
Shigella paradysenteriae
Spirllum rubrum
Staphylococcus albus
Staphylococcus aureus
Streptococcus 'C'
Streptococcus faecalis
Streptococcus hemolyticus
Streptococcus lactis
Streptococcus salivarius
Streptococcus viridans
Torula rubra
Vibrio alginolyticus & angwillarum
Vibrio clolarae
Vibrio comma
Virrio ichthyodermis NC-407
V. parahaemolyticus
VIRUS
Adenovirus (type 7a)
Bacteriophage (E.coli)
Coxackie A9, B3, & B5
Cryptosporidium
Echovirus 1, 5, 12, &29
Encephalomyocarditis
Hepatitis A
HIV
GD V11 Virus
Onfectious hepatitis
Influenza
Legionella pneumophila
Polio virus (Poliomyelitus) 1, 2 & 3
Rotavirus
Tobacco mosaic
Vesicular Stomatitis
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FUNGUS & MOLD SPORES
Aspergillus candidus
Aspergillus flavus (yellowish-green)
Aspergillus glaucus (bluish-green)
Aspergillus niger (black)
Aspergillus terreus, saitoi & oryzac
Botrytis allii
Colletotrichum lagenarium
Fusarium oxysporum
Grotrichum
Mucor recomosus A & B (white-gray)
Mucor piriformis
Oospora lactis (white)
Penicillium cyclopium
P. chrysogenum & citrinum
Penicillium digitatum (olive)
Penicillium glaucum
Penicillium expansum (olive)
Penicillium egyptiacum
Penicillium roqueforti (green)
Rhizopus nigricans (black)
Rhizopus stolonifer
PROTOZOA
Paramecium
Nematode eggs
Chlorella vulgaris (Algae)
All Pathogenic and Non-pathogenic forms of Protozoa
FUNGAL PATHONGENS
Alternaria solani
Botrytis cinerea
Fusarium oxysporum
Monilinia fruiticola
Monilinia laxa
Pythium ultimum
Phytophthora erythroseptica
Phytophthora parasitica
Rhizoctonia solani
Rhizopus stolonifera
Sclerotium rolfsii
Sclerotinia sclerotiorum
YEAST
Baker's yeast
Candida albicans-all forms
Common yeast cake
saccharomyces cerevisiae
saccharomyces ellipsoideus
saccharomyces sp.
CYSTS
Cryptosporidium parvum
Giardia lamblia
Giardia muris
ALGAE
Chlorella vulgaris
Thamnidium
Trichoderma viride
Verticillium albo-atrum
Verticillium dahliae
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BENEFITS OF OZONE
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- Ozone is 51% more powerful on bacterial cell walls than chlorine.
- Ozone kills bacteria 3100 times faster than chlorine.
- Ozone is the most powerful broad spectrum microbiological control agent
available.
- Ozone ELIMINATES the use of hot
water and conventional sanitizer.
- Ozone virtually eliminates all chemical usage.
- Ozone is chemical-free; it produces NO toxic by-products.
- Ozone has full FDA approval for direct-food contact application.
- Ozone is clean and environment-friendly; its only by-product is oxygen.
- Ozone is extremely effective as a disinfectant at relatively low
concentrations.
- Ozone is generated on site, eliminating the transporting, storing and
handling of hazardous materials.
- Ozone is very inexpensive to produce and has an unlimited supply.
- Ozone is much safer for employees than conventional chemicals.
- Ozone extends the shelf life of food products.
- Ozone permits recycling of wastewater.
- Ozone reduces Biological Oxygen Demand (BOD).
OZONE VS. THE COMPETITION
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Chlorine has historically been the sanitizer of choice in the food processing industry. But experts share a growing concern about dangerous by-products (such as trihalomethanes or dioxins) that are produced when chlorine reacts with the organic matter found in water. These by-products are known carcinogens and when found in drinking water, their levels are strictly regulated by the U.S. Environmental Protection Agency (EPA).
The opposite is true of ozone. When ozone reacts with organic matter, it does NOT form any toxic by-products. In fact, the water in which ozone is delivered can be filtered and even reused — good news for reducing the amount of water a plant uses.
And because ozone is so highly reactive, it is effective in controlling and removing biofilms that form on food processing equipment. Ozone is an effective way of reducing biological oxygen demand (BOD), chemical oxygen demand (COD) and turbidity or other residues left in water.
Chlorinated wash systems require transport and storage of potentially hazardous, toxic chemicals. Ozone, on the other hand, is generated on site using only air and a small amount of electricity. And, ozone can be produced on demand with no storage requirements whatsoever. When an ozone generator is turned off, there are no dangerous substances left on the premises.
Employee working conditions are a major concern for environmental agencies and worker safety organizations. Using ozone eliminates the need to handle, mix and dispose of harsh chemicals. Overexposure to chemicals has been linked to various diseases and conditions, especially in association with the lungs and throat. In 70 years of use, no one has ever died as a result of exposure to ozone. OSHA has a maximum acceptable concentration limit for ozone, but the risks of over-exposure to ozone are limited to irritated skin and membranes. As a result, companies are able to lower their operating costs with regards to medical and liability insurance.
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